Project Examples

Projection TV Lens Manufacturer
Injection molds and assembles several million projection lens tubes with glass blanks annually.
- Reduced annual inventory carrying costs $140,000 and annual operating costs $90,000 by performing a comprehensive workflow study.
Compressed Gas Equipment Manufacturer
– Machines, assembles, tests and packages medical, welding, manifold and compressed gas fitting assemblies.
- Implemented leveled scheduling with new assembly cell layouts for continuous flow processing utilizing Kanban cards to improve production efficiency 15% and minimizing WIP inventory.
Fiberglass Panel Manufacturer for the Recreational Vehicle Industry
– Sprays chopped glass and polymers on molds, cuts and packages large panels.
- Increased production efficiency and capacity 25% by identifying and eliminating non-value added steps.