Project Examples

Projection TV Lens Manufacturer

Injection molds and assembles several million projection lens tubes with glass blanks annually.

  • Reduced annual inventory carrying costs $140,000 and annual operating costs $90,000 by performing a comprehensive workflow study.

Compressed Gas Equipment Manufacturer

Compressed Gas Equipment Manufacturer

– Machines, assembles, tests and packages medical, welding, manifold and compressed gas fitting assemblies.

  • Implemented leveled scheduling with new assembly cell layouts for continuous flow processing utilizing Kanban cards to improve production efficiency 15% and minimizing WIP inventory.

 

Fiberglass Panel Manufacturer for the Recreational Vehicle Industry

Fiberglass Panel Manufacturer for the Recreational Vehicle Industry

– Sprays chopped glass and polymers on molds, cuts and packages large panels.

  • Increased production efficiency and capacity 25% by identifying and eliminating non-value added steps.