Lean Manufacturing

Lean Manufacturing2023-08-26T17:49:30+00:00

Project Examples

Projection TV Lens Manufacturer

Injection molds and assembles several million projection lens tubes with glass blanks annually.

  • Reduced annual inventory carrying costs $140,000 and annual operating costs $90,000 by performing a comprehensive workflow study.

Compressed Gas Equipment Manufacturer

Compressed Gas Equipment Manufacturer

Machines, assembles, tests and packages medical, welding, manifold and compressed gas fitting assemblies.

  • Implemented leveled scheduling with new assembly cell layouts for continuous flow processing utilizing Kanban cards to improve production efficiency 15% and minimizing WIP inventory.

Fiberglass Panel Manufacturer for the Recreational Vehicle Industry

Fiberglass Panel Manufacturer for the Recreational Vehicle Industry

Sprays chopped glass and polymers on molds, cuts and packages large panels.

  • Increased production efficiency and capacity 25% by identifying and eliminating non-value-added steps.
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