Consumer Battery Manufacturer – Manufacturing Process Improvement
- Created a computer simulation model to estimate the throughput of a proposed battery assembly line that consisted of up to 350 components.
- Model output was used to create equipment performance specifications.
Acrylic Backlighting Manufacturer – Manufacturing Process Improvement
- Identified and implemented process improvements with new facility layouts, fixture improvements and training for the assembly of acrylic fiber optic backlights.
- Updated and streamlined product routings, drawings and procedures per ISO-9000 requirements for the assembly of acrylic fiber optic cable assemblies.
Architectural Custom Wood Working Design and Fabrication Operations
- Reduced Rework 30% in 3 months by implementing a tracking and feedback process.
- Created Indirect and Direct labor reports to track and improve key evaluation matrices.
- Reduced processing time 6% by implementing a kitting material handling system.
Stainless Steel Machining for High Purity Compressed Gas Valves
- Implemented the Productivity Reporting Program (PRP) in two machining facilities for stainless steel valve and fitting production.
- Determined plant capacities and conducted labor efficiency analysis through PRP.
- Enabled scrap logging and Work In Progress (WIP) inventory tracking to enhance production oversight.
- Designed specialized tools and setups tailored for multi-spindle screw machines.
- Focused on stainless steel machining for high purity compressed gas valves, improving product quality and manufacturing precision.